Machine condition monitoring
Wireless tri-axial vibration and temperature sensors on motors, pumps, fans and gearboxes. Health scores, severity zones and anomaly detection against each machine's own baseline.
Explore machine monitoringIndustrial IoT for machine & power monitoring
Stop surprise breakdowns. Cut energy waste. See every machine live.
AnalytIQ connects wireless vibration sensors and energy meters to one cloud dashboard. It turns raw signals into machine health scores, early warnings and clear next actions, so maintenance gets planned instead of rushed.
- Installs without a shutdown
- Live in days, not months
- No data science team needed
Machine health
Healthy
Maintenance risk: low · ISO 10816-3 zone B
Maintenance risk: low · ISO 10816-3 zone B
Status● Running21.4 h today
Velocity RMS3.1 mm/s
Temperature58 °C
Power41 kW
Vibration trend, 24 h
Insight Gradual rise in high-frequency vibration on X axis. Check bearing lubrication within 2 weeks.
3-axisvibration + temperature on every sensor
5 slive dashboard refresh
ISO 10816-3aligned vibration severity zones
1 platformmachines, power & environment
One platform, three wins
Machine monitoring, power monitoring and IIoT in one place
Most plants run separate tools for maintenance, energy and building conditions. AnalytIQ puts them on one timeline, so you can see that the pump drawing extra current is the one with the bearing that's starting to wear.
Power & energy monitoring
Feeder-level and machine-level kWh, demand and power factor. Find idle running, shift-wise waste and the loads behind your peak demand charge.
Explore power monitoringIndustrial IoT platform
Secure multi-site, multi-tenant platform with device provisioning, per-device keys, raw data export and modules you switch on as you grow.
Explore the platformPredictive maintenance
Know which machine needs attention, why, and what to do next
A raw vibration number doesn't tell a shift supervisor much. AnalytIQ explains every alert in plain language and ties it to an action.
- Machine health score from velocity, acceleration, crest factor, kurtosis and high-frequency energy, weighted by your machine profile.
- Maintenance risk with the factors that drove it, so planners can rank work orders objectively.
- Anomaly detection that learns each machine's normal behaviour, so it catches change before fixed limits are breached.
- Runtime and exposure: hours run, utilisation and time spent at elevated vibration.
Typical P-F interval with continuous monitoring
Power monitoring
Your electricity bill, explained machine by machine
Energy is often the largest controllable cost in a plant, yet most sites only see one number a month. AnalytIQ breaks it down by line, machine and shift.
- Real-time kW, kWh, kVA, power factor and demand per feeder or machine
- Idle-load and after-hours consumption reports
- Peak demand tracking so you can shift loads before the penalty hits
- Energy per unit produced (specific energy consumption) for ESG and ISO 50001 work
Find hidden waste
Compressors, chillers and conveyors left running between shifts are common, easy savings.
Avoid demand penalties
See which loads stack up to set your maximum demand, and stagger start-ups.
Spot failing machines
Rising current on a steady load is often an early sign of mechanical trouble.
Report with confidence
Export clean energy data for audits, ESG disclosures and management reviews.
How it works
From first sensor to first insight in days
Assess
We help you choose the critical assets and meters where downtime or energy cost hurts most.
Install
Sensors mount magnetically or by stud while the machine runs. Meters connect over Modbus.
Connect
A gateway sends encrypted data to AnalytIQ. Dashboards are live the same day.
Improve
Baselines build automatically. Alerts, health scores and energy reports drive your weekly maintenance and energy reviews.
Industries
Built for plants where every hour of uptime counts
Frequently asked questions
What does AnalytIQ monitor?
AnalytIQ monitors rotating machines (motors, pumps, fans, compressors, gearboxes) with wireless tri-axial vibration and temperature sensors, electrical consumption and power quality through energy meters, and ambient conditions such as temperature and humidity. Everything lands in one web dashboard with health scores, alerts and trends.
How quickly can we get started?
Most plants start with a pilot on 2–10 critical assets. Sensors mount on the machine without stopping production, a gateway sends data to the cloud, and live dashboards are available the same day. A baseline for anomaly detection builds automatically over the following days of normal running.
Do we need data scientists or vibration analysts?
No. AnalytIQ turns raw vibration into plain-language health scores, ISO 10816-3 severity zones, maintenance risk and a recommended action. Your reliability engineers can still drill into RMS velocity, acceleration, crest factor, kurtosis and frequency indicators when they want detail.
Is our data secure?
Each customer is an isolated tenant with its own users, devices and data. Devices authenticate with per-device API keys, all traffic is encrypted with TLS, and users only see the sites and modules enabled for their organisation.
Can AnalytIQ work with our existing meters and PLCs?
In most cases, yes. Energy meters and controllers that expose Modbus RTU/TCP can be read by an edge gateway and streamed to AnalytIQ. Tell us what you have on site during the demo and we'll confirm compatibility.
See your own machines on AnalytIQ in 30 minutes
Book a live demo. We'll walk through vibration, health scoring and energy dashboards on real plant data, then scope a pilot on one or two of your critical assets.